Filler Masterbatch

The filler masterbatch is composed of three parts: carrier resin, filler and various additives, among which the filler accounts for the main component, up to 90%. Filler masterbatch is mainly used in the production of polyolefin plastics such as PP and PE.

Kailida twin screw extruders (TSE Series) and triple screw extruder (KSE Series) provide advanced pelletizing line for all kinds of filler masterbatch and we design the extruders for filler masterbatch, according to the output, formula and final application as your request.

The filler masterbatch can be used to process plastic films, garbage bags, shopping bags, vest bags, packaging bags, etc. It has good dispersibility, no white spots and black spots in the blown film, high fineness, and guarantees the gloss and toughness of the product. It is mainly suitable for filling modification of woven bags, packing belts, hollow products, pipes, sheets, injection molding products and plastic fast food boxes, which can improve the performance of plastic products and reduce product costs.

Filler Masterbatch

Basic composition of filler masterbatch raw materials

Carrier ResinFillerAdditives
PP/PECaco3/TalcPE wax/White oil/Coupling agent, etc

Advantages of Kailida twin screw extruder and triple screw extruder for filler masterbatch

  1. Kailida has 15 years of rich experience in the design and research of filler masterbatch extruder industry.
  2. The high torque twin screw extruder gearbox independently designed and developed by Kailida has low energy consumption and high output.
  3. The largest triple screw gearbox KSE-120 independently developed by Kailida can meet the needs of customers for higher output.

According to your application & output, Kailida recommended models are as follows:

TWIN SCREW EXTRUDER

ModelDiameter
(mm)
L/D Ratio (Max.)RPMMain motor power
(KW)
N.m/Cm3Do/DiOutput(kg/hr)
TSE-65D62.4686001609.11.55450-550
8002008.51.55650-750
TSE-75D71686002509.21.55850-950
8003158.71.551050-1150
TSE-78D77686002809.31.551050-1150
8003558.91.551150-1250
TSE-85D81685002808.61.551000-1500
6003559.11.551200-1700
TSE-95D93684003558.91.551300-1600
5004008.01.551400-1800
TSE-120D121682504508.61.552000-3000
3005508.81.552500-3500
4007008.41.552800-4000
TSE-135D133682506008.61.552800-3500
3007008.41.553000-4500
4009008.11.553500-5000

TRIPLE SCREW EXTRUDER

ModelDiameter
(mm)
L/D Ratio (Max.)RPMMain motor power
(KW)
N.m/Cm3Do/DiOutput(kg/hr)
KSE-35D35.668400308.81.5560-100
600458.81.55100-150
800558.11.55150-200
KSE-40D4168400458.71.55100-150
600759.71.55180-250
800908.71.55300-400
KSE-50D50.568400909.71.55300-400
6001329.51.55400-600
8001608.61.55550-650
KSE-65D62.4683001108.31.55350-450
4001609.11.55550-650
5002009.11.55600-700
KSE-75D71683002009.81.55600-700
4002509.21.55850-950
5003159.31.551050-1150
KSE-95D93683004008.91.551400-1800
4005509.21.552500-3000
KSE-120D121682507008.91.553000-4000

Two Types of Process

  1. Traditional processing: High Speed Mixer + Screw Loader + Twin Screw Extruder / Triple Screw Extruder + Exhaust Forced Side Feeder + Water Cooling Strand Pelletizing System/Air Cooling Strand Pelletizing System/Water ring hot face cutting pelletizing system/Underwater pelletizing system.
  2. Automatic processing: Vacuum Loader + Loss-in-weight Feeder System+ Twin Screw Extruder / Triple Screw Extruder + Exhaust Forced Side Feeder + Water Cooling Strand Pelletizing System/Air Cooling Strand Pelletizing System/Water ring hot face cutting pelletizing system/Underwater pelletizing system.

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